ASA-MIX-1 is an advanced automatic control system for concrete batching plant. This innovative solution is designed to enhance efficiency and streamline processes within the concrete production industry, reflecting our commitment to technological advancement and operational excellence in industrial automation and control systems.
Our primary objective is to support the success of our client’s project by leveraging our expertise in conjunction with the advanced capabilities of the ASA-MIX-1 system. We are dedicated to providing the essential tools and comprehensive support needed to achieve optimal results for your business. Our commitment ensures that you maximize the value of your investments in concrete batching plant automation and production efficiency, enabling long-term success and growth.
ASA-MIX-1 is developed in cooperation with the concrete industry and is designed to be user-friendly, flexible, and intuitive. Presently, it has been successfully implemented and shows excellent results on SIMEM, Stetter, MEKA, and ELBA plants, confirming its efficiency as a concrete batch plant control system.
ASA-MIX-1 Concrete batching plant automation system consists of:
- Operator station;
- Motor Control Center (MCC);
- Control cabinet;
- Automated Dispatch Center (ADC)
The ASA-MIX-1 concrete plant automation system uses SCADA Cimplicity to provide operator control over technological processes, timely detection of faults, and accounting for material and product consumption. GE Fanuc and Siemens controllers are applied for reliable control of plant mechanisms. We fully utilize the capabilities of concrete batching plant software to optimize the price/quality ratio of ASA-MIX-1 for our clients.
ASA-MIX-1 Concrete plant automation software interface
The system can be seamlessly integrated with an Automated Dispatch Center (ADC) for concrete dispatch management. The ADC is designed to automate the process of dispatching concrete production orders while consolidating the operations of multiple plants into a unified management system. This module is available as an optional add-on.
ASA-MIX-1 Main functions:
- Creation of an unlimited number of concrete mix recipes.
- Formation of task queues to increase the speed of order fulfillment.
- Performing tasks in manual and automatic modes.
- Possibility of adjusting the task “on the fly” without changing the recipe.
- “Smart” dosing adjustment algorithms that ensure maximum recipe accuracy.
- Blocking incorrect operator actions in manual mode.
- Scale calibration.
- Accounting for the use of materials for production and the generation of reports.
- Control and accounting of remaining materials in warehouses.
ASA-MIX-1 Benefits:
- Simple user-friendly interface.
- Production of high-quality concrete.
- Improving the productivity of concrete plants and the quality of concrete by enhancing the accuracy of component dosing. This is achieved by using precise mathematical formulas and adaptive algorithms for correcting the dosing of aggregates.
- Exact registration of task performance and prevention of theft.
- Reducing the influence of the human factor.
- The possibility of using sludge water reduces environmental pollution.
- The ability to adjust the task “on the fly” reduces the risk of disposal of a product that does not meet the stated standard.
ASA-MIX-1 Main Technical features:
- Operates under the control of Proficy HMI SCADA-CIMPLICITY under Windows OS.
- PLC – GE Fanuc, Siemens.
- Programmable alarms for plant functions such as conveyor belt coming off, mixer hatch not closed, etc.
- Scale calibration.
- Automated and manual control modes.
- A wide range of recipes for the mixture.
- Archive of all executed tasks
- Economic efficiency analysis and development opportunities.
Request a demo of ASA-MIX-1 and see how advanced batching automation optimizes every stage of your concrete production.