Industrial boilers are used to provide heating for large buildings, including residential complexes, production facilities, warehouses, and educational institutions. They are designed to heat water utilizing built-in heating elements and automatically maintaining the specified heat carrier temperature in autonomous heating systems. And the boiler control system helps with this.
Problems faced by industrial electric heating boiler users:
- No heat output when the boiler is switched on;
- A decrease in the heat carrier temperature despite the boiler operating at full capacity.
- Malfunction of the thermostat or fuses, leading to boiler overheating.
- Airlock in the heating system.
- Incorrect operation of circulation pumps..
- High electricity consumption, resulting in high operating costs.
The implementation of an automated boiler control system enables real-time monitoring, allowing for the early detection and prompt elimination of malfunctions. This extends the equipment’s service life, reduces maintenance costs, and ensures uninterrupted operation of the heating system, which is crucial during the cold season.
ASA-titan control panel interface
ASA-Projekt specialists developed the ASA-TITAN Boiler room automated system. It is a smart climate control for large buildings with additional security features. The main purpose of this solution is the computerized management of all processes associated with boilers and pumps. The implementation of accurate mathematical algorithms, highly sensitive sensors, and the elimination of human factors ensures optimal efficiency in the functioning of building life support systems through advanced boiler automation.
Main advantages of ASA-TITAN, which solve the following operational challenges
Problem 1: Reliability and stability of the heating system.
ASA-TITAN solution:
- Accuracy with deviation of maximum 0.5 – 1.0% from the set parameters in automatic mode according to the temperature approximation curve.
- Maintaining the required temperature for a long time without human intervention by adjusting the power level of the boilers according to an algorithm depending on programmed factors;
- Availability of programs and control modes based upon:
– Autonomous operation without human involvement.
– Archiving and storage of logs with constant access to data.
– Сontrol and configuration of the heating system from the operator panel and via remote access – mobile application for Android OS, Web interface, Telegram bot for emergency messages, and boiler SCADA dashboards.
Problem 2: High power consumption and excessive operating cost.
ASA-TITAN solution:
- Management of the load level, depending on the day of the week and time of the day. It can be configured in automatic and semi-automatic modes.
- Implementation of high-power systems (300 kW, voltage 380 V) with low energy consumption.
- Custom-developed program for starting powerful boiler components depending on the initial parameters, according to PLC based industrial boiler automation principles.
- Possibility of flexible adjustment of control options while maintaining an optimally comfortable temperature for people and minimal energy costs.
Problem 3: Malfunctions in the operation of boiler elements that lead to equipment failure and pose a threat to people and material losses.
ASA-TITAN solution:
- Automatic shutdown of boilers in emergencies and according to preset load limitation programs.
- Displaying current indicators (heat carrier temperature, indoor air temperature, pressure, etc.) through SCADA boiler control interfaces.
- Maintaining the desired coolant temperature with minimal energy costs to protect the system from freezing.
- Self-diagnosis, timely detection of faults, and protection of the system from overheating and freezing.
- Warning and emergency alarms, which inform of overloads, reaching of limits, danger, and the development of a situation requiring immediate intervention.
ASA-TITAN Boiler room automated system is an ideal solution for providing reliable and uninterrupted heating for large buildings. It also seamlessly integrates with HVAC automation for complex building climate management. Contact us, and our specialists will design and develop a system that meets all the necessary parameters of comfort, safety, and economy.
Emergency alert interface via Telegram bot
